Creating Detailed Moulds
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Tech Help, Tips, Tricks, & Techniques
We are a small specialist chocolate maker in Melbourne Australia. We specialise in custom moulded chocolates featuring company logos and other designs. To date we have created our moulds by engraving metal plates (similar to printing plates) and vacuum forming plastic over them. Whilst this method works reasonably well it is impossible to get the detail that some companies that also do this work (mainly in the US) achieve. They are clearly not using vacuum forming for their mould creation, however they are still able to produce moulds very economically as evidenced by the fact that they only charge US$100 for setup. I have attached a file of an image of one of the chocolates produced from the moulds they are using. I have experimented with silicone moulds, but struggle to get the gloss in the chocolate using these moulds, and the silicones I have used are quite expensive and time consuming to set. Naturally none of the companies I have approached will tell me how they achieve such great detail with an economically produced mould despite the fact that we are in AUS and they are in US. Does anyone have any ideas how these companies are able to create such great detail in a custom manufactured mould at an econimical price? Any ideas really appreciated. More examples of this type of work can be seen at example sites like
www.chocolate2.com
updated by @Graeme Bulluss: 05/01/15 00:50:00