Introduction with a few questions
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Allow Me to Introduce Myself
well, I'm from argentina, so I can't help you that much, but about the molds, polycarbonate molds needs an inyection die, that costs a lot of money to do, so if you are not going to make a lot of molds, really a lot, I don't think it would be cost efficient.
anyways you should do a 3d model of the chocolate, and then it will help for whatever case.
I recommend thermoforming.. which is a cheaper method and it's good too.
I'm sure you could find a confectioner or a chocolate factory that would do the job.. even the mold stuff..
Good luck!